Honda CBR600F4 1999 - 2006 Clymer Owners Service & Repair Manual

By Ed Scott & James Grooms
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Front Cover
Stock image only. Actual cover art may differ.
Honda CBR600F4 1999 - 2006 Clymer Owners Service & Repair Manual Covers the following models:
● CBR600F4 (1999-2000)
● CBR600F4i (2001-2006)
● CBR600F (U.K.) (1999-2000)
● CBR600F Sport (U.K.) (2001-2006)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Operating requirements / Starting the engine (carbureted models) / Starting the engine (Fuel injected models / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injected models) / Electrical troubleshooting / Troubleshooting test equipment / Basic test procedures / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system

LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up procedure / Air filter / Engine compression test / Spark plugs / Ignition timing inspection / Valve clearance / Carburetor synchronization / Fuel injection starter valve synchronization / Idle speed adjustment / Fuel hose inspection / Control cable lubrication / Throttle cable / Starting enrichment choke cable / Clutch cable adjustments / Engine oil and filter change / Front fork oil change / Drive chain / Sidestand and ignition cut-off switch inspection / Specifications

ENGINE TOP END AND EXHAUST
Engien service notes / Engine principles / Exhaust system / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain , timing sprocket and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications

ENGINE LOWER END
Servicing the engine in the frame / Engine service notes / Removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / External shift mechanism / Specifications

TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Inspection / Internal shift mechanism / Specifications

FUEL, CARBURETORS AND EMISSION CONTROL SYSTEMS
Fuel tank / Air filter housing / Carburetor service, overhaul and adjustment / Fuel pump assembly / Fuel filter replacement / Crankcase breather system / Evaporative emission control system / PAIR system / Direct air induction / Specifications

FUEL AND ELECTRONIC FUEL INJECTION SYSTEMS
Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Starter valves / Fast idle wax unit / Pressure regulator / Fuel pressure check / Fuel flow test / Fuel pump assembly / Fuel filter replacement / Fuel cut relay / Manifold absolute pressure MAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft pulse generator / Throttle position TP sensor / Bank angle sensor / Oxygen sensor / Emission control system / Engine stop relay / Engine control module ECM / Malfunction indicator light MIL / Throttle cable replacement / Specifications

ELECTRICAL SYSTEM
Battery / Charging system / Stator coil and left crankcase cover / Flywheel, starter clutch and starter reduction gear / Ignition system / Starter / Starter relay switch / Clutch diode / Lighting system / Combination meter / Tachometer test / Speedometer/speed sensor / Coolant temperature gauge / Thermosensor ECT sensor (all models) / Low fuel indicator / Fuel reserve sensor / Turn signal relay / Horn / Switches / Fuses / Color wiring diagrams / Specifications

COOLING SYSTEM
Cooling system inspection / Hoses and hose clamps / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Water pump outlet hose / Water pump / Water pump outlet hose / Specifications

WHEELS, TYRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tyre changing / Tyre repairs / Drive chain / Specifications

FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Specifications

REAR SUSPENSION
Shock linkage / Shock absorber / Swing arm / Specifications

BRAKES
Front rear brake pads / Front rear brake caliper / Front rear master cylinder / Brake disc / Brake pedal / Brake bleeding and draining / Specifications

BODY PANELS
Plastic trim clips / Seat / Rider's seat / Pillon seat / Rear cowl / Side fairings / Front inner fairing / Mirrors / Windshield / Front fairing and air ducts / Front fender / Rear fender ans seat rail / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
1599690829
ISBN-13
9781599690827
Format
Paperback, 558 pages
Published
October 2006

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