Kawasaki KZ500, KZ550, ZX550 1979 - 1985 Clymer Owners Service & Repair Manual

By Alan Ahlstrand
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Front Cover
Stock image only. Actual cover art may differ.
Kawasaki KZ500, KZ550, ZX550 1979 - 1985 Clymer Owners Service & Repair Manual covers the following Models:
● Kawasaki KZ500-B1, 1979-1981 (US, Canada, Europe)
● Kawasaki KZ500-B4, 1982-1983 (except US, Canada)
● Kawasaki KZ550-A1, A2, 1980-1981 (US, Canada)
● Kawasaki KZ550-A3, 1982-1983 (US, Canada, Europe)
● Kawasaki KZ550-B2, 1979-1981 (Europe)
● Kawasaki KZ550-B2, 1981 (US, Canada, Europe)
● Kawasaki KZ550-C1, 1980 (US, Canada, Europe)
● Kawasaki KZ550-C2, 1981 (US, Canada, Europe)
● Kawasaki KZ550-C3, 1982-1983 (US, Canada, Europe)
● Kawasaki KZ550-D1, 1981 (US, Canada, Europe)
● Kawasaki KZ550-F1, 1982-1983 (US, Canada)
● Kawasaki KZ550-H1, 1982-1983 (US, Canada, Europe)
● Kawasaki KZ550-M1, 1982-1983 (US, Canada)
● Kawasaki ZX550-A1, A2 1984-1985 (US, Canada, Europe)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kit / Troubleshooting and Tune-up equipment / Specifications

TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Brakes / Electrical system / Charging system / Fuses / Wiring

LUBRICATION, MAINTENANCE AND TUNE-UP
Battery / Engine oil and filter / General lubrication / Clutch adjustment / Drive chain / Steering/ Front forks / Rear shock absorbers / Tyres / Engine tune-up / Air filter / Nuts, bolts and fasteners / Engine tune-up / Air filter / Fuel valve / Air suction valves / Valve clearance / Contact breaker points / Ignition timing (contact point ignition) / Ignition timing (Transistorized ignition) / Cylinder compression / Storage / Specifications

ENGINE
Break-in / Removal installation / Cam chain and tensioner / Valve cover / Camshaft / Cylinder head / Valves and guides / Cylinder block / Pistons and rings / Oil cooler / Oil filter bypass valve / Oil pump / Crankcase / Secondary shaft and starter clutch / Crankshaft and connecting rods / Cam chain inspection / Primary chain inspection / Crankcase assembly / Specifications

CLUTCH
Operation / Clutch / Clutch release mechanism / Specifications

TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / Shift linkage / Shift detent / Transmission / Shift drum and forks / Transmission gears / Specifications

FUEL AND EXHAUST SYSTEMS
Carburetor service tuning troubleshooting / Rejetting / Fuel level inspection / Idle mixture adjustment / Fast idle adjustment / Crankcase breather / Air suction system / Fuel tank / Fuel tap / Fuel level sending unit / Exhaust system / Specifications

ELECTRICAL SYSTEM
Fuses / Battery / Ignition system / Contact breaker points and condenser service / Spark plugs / Ignition advance mechanism / Ignition coil / Pickup coils Transistorized ignition / Alternator stator rotor / Starting system / Starter / Starter clutch solenoid / Lighting system / Turn signal cancelling system / Fuel level sensor / Fuel gauge / Horn / Specifications

WHEELS, TYRES AND BRAKES
Wheels / Speedometer gear lubrication / Wheel bearings and seals / Brakes / Hydraulic disc brakes / Brake system bleeding / Brake fluid change / Brake line / Brake pad / Brake calipers / Master cylinder / Front rear master cylinder / Brake discs / Drum brake / Specifications

CHASSIS
Fairing / Front fork / Steering head / Rear shock / Swing arm / Drive chain / Specifications

SUPPLEMENT / 1982 AND LATER SERVICE INFORMATION

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892873639
ISBN-13
9780892873630
Format
Paperback, 352 pages
Published
October 1990

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