Kawasaki Bayou KLF220 & KLF250 1988 - 2011 ATV

Clymer Owners Service & Repair Manual

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011

by Jay Bogart

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Kawasaki Bayou KLF220 & KLF250 1988 - 2011 ATV - Front Cover

Front Cover

Front Cover

description

Kawasaki Bayou KLF220 & KLF250 1988 - 2010 ATV Clymer Owners Service & Repair Manual covers the following models:
● KLF220 Bayou (1988-2002)
● KLF250 Bayou (2003-2011)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Torqu specifications / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning labels / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips / Ball bearing replacement / Oil seals / Riding safely / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting hte engine / Engine starting difficulties / Engine will not start / Poor idle or off idle performance / Poor medium and high speed performance / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Engine leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Final drive oil change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Ignition timing / Pilot screw adjustment / Idle Speed Adjustment / Storage / Specifications

ENGINE TOP END
Engine principles / Cylinder head / Compression release lever / Camshaft and rocker arms / Cam chain / Chain guides / Valves and valve components / Cylinder / Piston and piston rings / Specifications

ENGINE LOWER END
Servicing engine in frame / Engine removal / Engine installation / Balancer gears and oil pump drive gear / Oil screen / Oil pump / Oil pipes / Left-hand side cover / Stator coil and pickup coil / Flywheel and starter clutch / Crankcase and crankshaft / Recoil starter / Engine break-in / Specifications

CLUTCH, PRIMARY DRIVE AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release mechanism / Clutch / Gear backlash check / One-way clutch check / External shift mechanism / Specifications

TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/reverse system identification / Transmission troubleshooting / Transmission/reverse overhaul / Reverse axle / Transmission inspection / Internal shift mechanism / Specifications

FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor float adjustments / Throttle cable / Throttle housing / Choke cable / Fuel tank / Fuel level gauge / Fuel shutoff valve / Air box / Exhaust system / Specifications

ELECTRICAL SYSTEM
Charging system / Stator coil / Voltage regulator/rectifier / Capacitor discharge ignition / CDI unit / Ignition coil / Pickup coil / Exciter coil / Starting system / Starter solenoid / Starter circuit relay / Lighting system / Switches / Auxiliary lighting terminal / Auxiliary electrical terminals / Speedometer housing (late 1999-on Australian and European models) / Fuse / Wiring diagrams / Specifications

FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front brake drum/bearing assembly / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arm / Shock absorber / Tyres and wheels / Specifications

REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear suspension arms / Rear shock absorbers / Left-hand rear axle hub / Final drive unit / Propeller shaft / Rear axles / Front gear case / Drive gear / Reverse lever and neutral/reverse switch assembly / Specifications

BRAKES
Front drum brake / Front brake shoe replacement / Front brake shoes and brake panel / Rear drum brake / Rear brake drum / Rear brake shoe replacement / Rear brake shoes and brake panel / Brake drum wheel stud replacement / Front brake cables / Rear brake pedal / Rear/parking brake cable assembly / Specifications

BODY
Seat / Front carrier / Front cover / Front fender / Rear carrier / Rear fender / Footpegs / Specifications

WIRING DIAGRAMS

Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 1599693763 (1-599-69376-3)
  • ISBN-13: 9781599693767 (978-1-599-69376-7)
  • Format: Softcover, 412 pages
  • Date Published: 02-2011

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