Kawasaki Ninja ZX-7, ZX-7R & ZX-7RR 1991 - 1998

Clymer Owners Service & Repair Manual

1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

by Randy Stephens

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Kawasaki Ninja ZX-7, ZX-7R & ZX-7RR 1991 - 1998 - Front Cover

Front Cover

Front Cover

description

Kawasaki Ninja ZX-7, ZX-7R & ZX-7RR 1991 - 1998 Clymer Owners Service & Repair Manual Covers the following Models:
● Ninja ZX-7 J1, J2 (U.S., Canada and U.K.) (1991-1992)
● Ninja ZX-7R K1, K2 (U.S., Canada and U.K.) (1991-1992)
● Ninja ZX-7 L1, L2, L3 (U.S., Canada and U.K.) (1993-1995)
● Ninja ZX-7R M1, M2 (U.S., Canada and U.K.) (1993-1994)
● Ninja ZX-7RR N1 (U.S., Canada and U.K.) (1996)
● Ninja ZX-7R P1, P2, P3 (U.S., Canada, U.K. and Europe) (1996-1998)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warning / Safety first / Washing the bike/ Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball bearing replacement / Seals / Riding safely / Storage / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Cylinder leak test / Clutch / Transmission / Srive train noise / Handling / Frame noise / Brakes / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Periodic lubrication / Engine oil and filter change / Oil pressure test / Drive chain lubrication and adjustment / Control cable lubrication / Periodic maintenance / Air filter cleaning and reoiling / Compression test / Valve clearance adjustment / Spark plugs / Carburetor idle speed adjustment / Carburetor synchronization / Unscheduled maintenance / Engine tune-up / Storage / Specifications

ENGINE TOP END
Cylinder head cover / Camshaft / Cylinder head / Rocker arm and shafts / Valves and valve components / Piston and piston rings / Specifications

ENGINE LOWER END
Removal installation / Oil pressure relief valves / Alternator chain, shaft and starter motor clutch / Specifications

CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch hydraulic system / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Gearshift pedal / External gear shift mechanism / Specifications

TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission / Specifications

FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Constant velocity carburetor / Flat slide carburetors / Pilot screw / Fuel level / Float height / Throttle cables / Choke cable / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel filter and fuel pump / Clean air system / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

ELECTRICAL SYSTEM
Charging system / Alternator / Ignition system / I.C. igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter relay / Switches / Turn signal system / Starter relay / Fuel pump and relay / Thermostatic fan switch / Junction box and fuses / Specifications

COOLING SYSTEM
Hoses and clamps / Cooling system inspection / Coolant reservoir tank / Radiator and fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Handlebar left-hand grip / Steering stem and head / Steering head bearing race / Fork service / Specifications

REAR SUSPENSION
Rear wheel / Rear hub / Rear coupling and driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage / Suspension linkage / Specifications

BRAKES
Disc brakes / Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding / Specifications

BODY AND FRAME
Seats / Front fender / Frame side covers / Front fairing / Footpegs / Specifications

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876743 (0-892-87674-3)
  • ISBN-13: 9780892876747 (978-0-892-87674-7)
  • Format: Softcover, 650 pages
  • Date Published: 06-1998

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