by Ron Wright
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Quote order code CM472-2
Kawasaki KX125 1992 - 2000 Clymer Owners Service & Repair Manual covers KX125 (1992-2000).
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's Tips / Ball bearing replacement / Oil seals / Safety / Specifications
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
● LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tyres and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Nuts, bolts and other fasteners / Storage / Specifications
● ENGINE UPPER END
Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / KIPS service / Exhaust valve cleaning and decarbonizing / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications
● ENGINE LOWER END
Servicing engine in frame / Engine / Countershaft seal replacement / Left side main bearing seal replacement / Crankcase and crankshaft / Transmission shifting check / Specifications
● CLUTCH AND PRIMARY GEAR
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch service and inspection / Primary drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications
● TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission overhaul and inspection / Internal shift mechanism / Specifications
● FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Float height adjustment / Carburetor fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Air box / Specifications
● ELECTRICAL SYSTEM
Capacitor discharge ignition / Flywheel / Stator coils / Igniter / Ignition coil / Engine stop switch / Ignition timing / Powerjet assembly / Wiring diagrams / Specifications
● FRONT SUSPENSION AND STEERING
Safety precautions / Cooling system check / Radiators / Water pump / Hoses / Specifications
● REAR SUSPENSION
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Tyre changing / Drive chain / Sprocket / Specifications
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment / Specifications
Uni-trak rear suspension system / Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications
Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding and draining / Rear brake pedal / Specifications
Seat / Side covers / Radiator covers / Subframe / Specifications
● SUPPLEMENT / 1999-2000 SERVICE INFORMATION
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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