Kawasaki KX250 1992 - 2000 Clymer Owners Service & Repair Manual Covers KX250 (1992-2000).
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's Tips / Ball bearing replacement / Oil seals / Safety / Specifications
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
● LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Spark plug / Engine compression check / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / General lubrication / Storage / Specifications
● ENGINE TOP END
Engine oiperating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve / Exhaust valve service (1992) / Exhaust valve service (1993-on) / Exhaust valve cleaning and decarbonizing / Piston, piston pin and piston rings / Reed valve assembly / Specifications
● ENGINE BOTTOM END
Servicing the engine in the frame / Engine removal and installation / Countershaft seal replacement / Left side main bearing seal replacement / Crankcase and crankshaft / Transmission shifting check / Specifications
Clutch cover / Clutch release arm / Right crankcase cover / Exhaust valve governor / Clutch / Clutch service / Water pump and primary drive gears / Kickstarter and idle gear / External shift mechanism / Clutch cable / Specifications
● TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission troubleshooting overhaul inspection / Internal shift mechanism / Specifications
● FUEL SYSTEM
Float height adjustment / Carburetor fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel valve / Throttle cable replacement / Air box / Specifications
● IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / Stator coils / Igniter / Ignition coil / Engine stop switch / Ignition timing / Powerjet assembly / Specifications
● LIQUID COOLING SYSTEM
Cooling system check / Radiators / Water pump / Hoses / Specifications
● WHEELS, TYRES AND DRIVE CHAIN
Front and rear hubs / Rim and spoke service / Drive chain / Sprocket / Specifications
● FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment / Specifications
● REAR SUSPENSION
Uni-trak rear suspension system / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment / Specifications
Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding and draining / Rear brake pedal / Specifications
Seat / Side covers / Radiator covers / Subframe / Specifications
● SUPPLEMENT / 1999-2000 SERVICE INFORMATION
● WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
General information on Repair Manuals
Please note that workshop manuals are usually written for models sold in a specific country.
Differences in specification can exist between models sold in different countries and items such as engines can vary.
Please check that the manual will cover your model before purchase and if you are unsure please contact us first.