Kawasaki KLR650 1987 - 2007 Clymer Owners Service & Repair Manual covers Kawasaki KLR650 off-road motorcycles 1987 to 2007.
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications
● ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications
● ENGINE LOWER END
Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications
● CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications
● TRANSMISSION AND INTERNAL SHIFT MECHANISM
Input shaft / Output shaft / Transmission inspection / Specifications
● FUEL SYSTEM
Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications
● ELECTRICAL SYSTEM
Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications
● COOLING SYSTEM
Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications
● WHEELS, TYRES AND DRIVE CHAIN
Speedometer drive unit / Front and rear wheel wheels / Hub hubs / Rim and spoke service / Drive chain / Sprocket / Specifications
● FRONT SUSPENSION AND STEERING
Handlebar / Steering head and stem / Front forks / Specifications
● / REAR SUSPENSION
Link-type suspension system / Shock absorber / Linkage / Swingarm / Specifications
Brake pad removal installation / Front and rear caliper / Master cylinder / Brake pedal / Brake fluid bleeding / Specifications
Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Sub frame / Specifications
● COLOUR WIRING DIAGRAMS
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
General information on Repair Manuals
Please note that workshop manuals are usually written for models sold in a specific country.
Differences in specification can exist between models sold in different countries and items such as engines can vary.
Please check that the manual will cover your model before purchase and if you are unsure please contact us first.