Suzuki DR250 & DR350 1990 - 1994 Clymer Owners Service & Repair Manual

1990, 1991, 1992, 1993, 1994

by Ron Wright and E. Scott

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Suzuki DR250 & DR350 1990 - 1994 Clymer Owners Service & Repair Manual - Front Cover

Front Cover

Front Cover

description

Suzuki DR250 & DR350 1990 - 1994 Clymer Owners Service & Repair Manual Covers the following Models:
● DR250 (1990-1993)
● DR250S (1990-1994)
● DR350 (1990-1994)
● DR350S (1990-1994)

Contents:
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Safety first / Washing the bike / Torque fasteners / Lubricants/ Expendable supplies / Parts replacement / Basic hand tools / Precision measring tools / Mechanic's tips / Riding safety / Specifications

TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine performance / Engine noises / Excessive vibration / Clutch / Transmission / Ignition system / Front suspension and steering / Brakes / Specifications

LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Tyres and wheels / Lubricants / Battery / Periodic lubrication / Periodic maintenance / Engine oil and filter change / Oil strainer cleaning / Fork oil change / Control cable lubrication / Drive chain adjustment / Decompression lever / Spark arrestor cleaning / Valve clearance check adjustment / Carburetor Adjustment / Spark plugs / Engine tune-up / Storage / Specifications

ENGINE TOP END
Engine principles / Servicing engine in frame / Cylinder head cover and rocker arms / Camshaft and tensioner / Cylinder head / Valves and valve components / Cylinder block / Camshaft chain guide and tensioner / Piston / Piston rings / Specifications

ENGINE LOWER END
Servicing engine in frame / Engine / Starter clutch and reduction gears / Oil pump / Camshaft chain / Crankcase and crankshaft / Break-in procedure / Specifications

CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch release mechanism / Primary drive gear and oil pump drive gear / Kickstarter / External shift mechanism / Clutch cable / Specifications

TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission overhaul / Internal shift mechanism / Specifications

FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel shutoff valve / Exhaust system / Exhaust system repair / Evaporative emission control system / Crankcase ventilation control system / Specifications

ELECTRICAL SYSTEMS
Electrical troubleshooting / Charging system / Charging system / Alternator / Voltage regulator rectifier / Ignition system / Ignition coil / Spark plug / Starting system / Starter / Starter solenoid / Lighting system / Lighting system / Electrical components / Switches / Horn / Fuse / Specifications

FRONT SUSPENSION AND STEERING
Front wheel / Wheel spoke service / Front hub / Tyre changing / Tyre repairs / Handlebar / Steering head / Front fork / Specifications

REAR SUSPENSION
Rear wheel / Wheel spoke service / Rear hub / Sprockets / Drive chain / Tyre changing and Tyre repairs / Rear suspension / Shock absorber / Shock linkage / Swing arm / Specifications

BRAKES
Disc brake / Front brake pd replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

FRAME AND BODY
Sidestand / Footpegs / Fenders / Seat / Frame / Specifications

WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Clymer Publications
  • ISBN: 0892876026 (0-892-87602-6)
  • ISBN-13: 9780892876020 (978-0-892-87602-0)
  • Format: Softcover, 374 pages
  • Date Published: 03-1994

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