by Clymer Staff
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Yamaha Moto-4, Big Bear 1987 - 2004 Clymer Owners Service & Repair Manual Covers the following models:
● Yamaha YFM350 2-WD, 1987-1999
● Yamaha YFM350FW 4-WD, 1987-1999
● Yamaha YFM400 2-WD, 2000-2004
● Yamaha YFM400 FW 4-WD, 2000-2004
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Fabricating tools / Mechanic's tips / Bearing replacement / Seals / Riding safety / Off Road rules / Storage / Specifications
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine is difficult to start / Poor idle speed performance / poor medium to high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine overheating (1987-1998 2-wheel drive and 1987-1997 4-wheel drive models) / Engine noises / Engine leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes
● LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance service schedule intervals / Periodic lubrication / Engine oil and filter change / Front differential gearcase oil change / Rear final drive gearcase oil change / Control cable lubrication / Non-schedule lubrication / Periodic maintenance / Non-scheduled maintenance / Tune-up / Air filter / Valve clearance / Cylinder compression / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage /Specifications
● ENGINE TOP END
Cylinder head / Decompression camshaft / Camshaft and rocker arms / Camshaft chain / Chain guides / Valves and components / Cylinder block / Piston and rings /Specifications
● ENGINE BOTTOM END
Removal installation / Middle drive gear / Transfer gear assembly / Balancer gear and oil pump drive gear assembly / Oil pump / Internal oil pipe / External oil pipe / Oil cooler / Magneto stator and stator housing / Magneto rotor and starter clutch / Crankcase and crankshaft / Recoil starter / Break-in /Specifications
● CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release lever mechanism / One-way clutch check / External shift mechanism /Specifications
● TRANSMISSION, SELECT LEVER AND INTERNAL SHIFT MECHANISM
Transmission reverse system identification / Middle drive shaft / Reverse gear and shaft / High/low combination gear assembly / Internal shift mechanism / Transmission range select lever /Specifications
● FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Throttle cable / Throttle lever housing / Fuel tank / Fuel shutoff valve / Air filter air box / Exhaust system /Specifications
● ELECTRICAL SYSTEM
Charging system / Stator charging coil / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition coil / CDI magneto (stator source and pickup coils) / Starting system / Starter relay / Lighting system / Indicator light system / Meter / Switches / Relays / Fuse / Circuit breaker / Wiring diagrams /Specifications
● FRONT SUSPENSION AND STEERING
Front wheel / Front hub brake drum / Front spindle / Front suspension / Shock absorber / Steering knuckle / Control arm / Handlebar / Tie rods / Steering shaft / Tyres and wheels /Specifications
● FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
Front axle / Front differential gearcase / Front drive shaft /Specifications
● REAR SUSPENSION
Rear wheels / Rear hub / Brake drum / Rear axle / Final drive unit and short drive shaft / Shock absorber / Swing arm /Specifications
Front brake / Front drum brake / Front master cylinder / Rear brake disc / Rear drum brake hub / Front brake hose / Rear brake pedal / Brake bleeding /Specifications
Seat / Front guard / Front bumper / Front carrier/rack / Rear carrier/rack / Rear guard / Fuel tank cover assembly / Front fender / Rear fender / Foot rests /Specifications
● SUPPLEMENT / 1999-ON 2-WHEEL DRIVE, 1998-ON 4-WHEEL DRIVE MODEL SERVICE INFORMATION
● WIRING DIAGRAMS
Clymer motorcycle & ATV repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.
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