BMW R-Series 1970 - 1996 Clymer Owners Service & Repair Manual

BMW R50, R60, R65, R75, R80, R90, R100, R100GS PD

By Ed Scott
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Front Cover
Stock image only. Actual cover art may differ.
BMW R-Series 1970 - 1996 Clymer Owners Service & Repair Manual Covers the following Models:
● BMW R50/5 1970-1973
● BMW R60/5 1970-1973
● BMW R60/6 1973-1976
● BMW R60/7 1976-1978
● BMW R65 1978-1985
● BMW R65/85 1985-1987
● BMW R65LS 1982-1985
● BMW R75/5 1970-1973
● BMW R75/6 1973-1976
● BMW R75/7 1976-1977
● BMW R80/7 1978-1980
● BMW R80G/S 1980-1986
● BMW R80ST 1982-1984
● BMW R80RT 1982-1987
● BMW R80 1985-1987
● BMW R90/6 1973-1976
● BMW R90S 1973-1976
● BMW R100/7 1976-1979
● BMW R100RS 1977-1984, 1987-1993
● BMW R100RT 1976-1984, 1987-1995
● BMW R100T 1979-1980
● BMW R100 1981-1984, 1991
● BMW R100CS 1981-1984
● BMW R100GS 1988-1994
● BMW R100GS-PD (Paris Dakar) 1990-1996

Table of Contents
QUICK REFERENCE DATA

GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Special tools / Basic service methods / Storage / Specifications

TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Excessive vibration / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Electrical system troubleshooting / Front suspension and steering/ Brake problems

LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals schedule / Oil and filter change / Transmission oil check / Final drive oil change / Drive shaft oil change / Air filter change / Control cable lubrication / Periodic lubrication / Engine oil and filter change / Oil pump filter screen and oil pan cleaning / Transmission oil level change / Clutch and input shaft spline lubrication / Drive shaft oil level change / Front fork oil change / Swing arm pivot bearing lubrication / Final drive oil change / Periodic maintenance / Brake fluid level check / Brake pad inspection / Brake drum inspection / Front master cylinder (cable operated) cable adjustment / Rear brake pedal adjustment / Clutch free play adjustment / Camshaft chain tensioner adjustment / Air filter element service / Fuel flow test / Fuel shutoff valve filter service / Tune-up / Cylinder head nut torque check / Adjust valve clearance / Ignition timing / Breaker point service / Compression test / Carb synchronization / Spark plugs / Carburetor float bowl cleaning / Carburetor idle mixture and speed adjustment / Specifications

ENGINE
Removal installation / Engine front cover / Cylinder head and cover / Rocker arm / Valves and components / Cylinder / Pistons and rings / Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil cooler / Timing chain cover / Camshaft, timing chain, timing sprockets and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications

CLUTCH
Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications

TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing / Gearshift mechanism / Kickstarter / Specifications

CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation adjustment service / Slide-type carburetor Bing and DellOrto / Bing constant velocity type carburetor / Air filter case / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel filter / Crankcase breathe system / Air injection system / Evaporative emission controls system / Exhaust system / Specifications

ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator / Diode board / Battery / Contact breaker-point ignition system / Ignition control unit / Ignition coils / Starting system / Starter / Starter relay / Lighting system / Headlight / Lights / Switches / Electrical connectors / Instrument cluster / Relays / Specifications

FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Front fork removal and installation / Front fork disassembly and assembly / Specifications

REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive unit / Pinion gear-to-ring gear adjustment / Taper roller bearing preload / Specifications

BRAKES
Front rear drum brake / Front rear disc brake / Brake pad / Front rear master cylinder / Front rear caliper / Brake hose and line / Brake bleeding / brake pedal / Specifications

FRAME AND BODY
Sidestand / Centerstand / Foot pegs / Safety bars / Fenders / Rear sub-frame / Seat and tool box / Rear cowl / Headlight fairing (R65LS models) / Headlight fairing (R90S, R100CS and R100S models) / Headlight fairing (R100GS models) / Body panels (R100RS models) / Body panels (R80RT and R100RT models) / Luggage and rack / Windshield / Frame / Specifications

SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION
Fuel tank (R100GS PD models) / Headlight / Instrument cluster (R100GS and R100GS PD models / Clock (optional) (R100GS and R100GS PD models) / Handlebar (R100GS PD models) / Shock absorber (single-shock models) / Rear fender (R100GS PD models) / Seat and rear carrier (R100GS PD models) / Headlight fairing and mounting bracket (R100GS and R100GS PD models) / Engine guard (R100GS PD models) / Specifications

COLOUR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

Publisher
Clymer Publications
ISBN
0892878541
ISBN-13
9780892878543
Format
Paperback, 816 pages
Published
January 1990

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