by Clymer Staff
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Mercury Sport Jet 1993 - 1995 Clymer Owners Marine Service & Repair Manual covers the following models:
● Mercury 90 HP Sport Jet (1993-1995)
● Mercury 120 HP Sport Jet (1993-1995)
● QUICK REFERENCE DATA
● GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Fasteners / Lubricants / Gasket sealant / Threadlocking compound / Serial numbers / Special tools / Mechanicfs tips / Bearing replacement / Oil Seals / Specifications
Operating requirements / Starting system / Choke circuit and solenoid test / key (ignition) switch test / Charging system / Ignition system / Fuel system / Power head
● LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Fuel selection / Alcohol extended gasoline / Oil selection / Oil mixture / Jet drive lubrication / Storage / Anticorrosion maintenance / Engine flushing and auxiliary cooling water connection / Tune-up / Compression check test / Spark plugs / Starter solenoid check / Wiring harness check / Performance test / Specifications
● ENGINE SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Carburetor linkage adjustment / Ignition timing / Choke valve synchronization / Throttle and oil pump synchronization / Specifications
● FUEL SYSTEM
Fuel pump / Carburetors / Carburetor disassembly, reassembly and adjustment / Carburetor cleaning and inspection / Core plugs and lead shot / Reed valve assembly / Choke solenoid / Fuel recirculation system / Specifications
● IGNITION AND ELECTRICAL SYSTEMS
Battery / Component wiring / Alternator charging system / Electric starting system / Starter motor system / Ignition system / Specifications
● POWER HEAD
Serial numbers / Fasteners and torque specifications / Flywheel removal/installation / Power head disassembly / Piston and connecting rod assembly / Connecting rod and crankshaft / Specifications
● DRIVE SYSTEM
Serial numbers / Impeller selection / Shift cable adjustment / Steering cable adjustment / Main drive housing / Shim selection / Jet drive pump / Specifications
● OIL INJECTION SYSTEM
Oil injection / Specifications
● WIRING DIAGRAMS
Clymer marine manuals can save you money on maintenance and repair. Step-by-step procedures and detailed illustrations guide you through every job, from routine maintenance and troubleshooting, all the way to complete teardown & rebuild.
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