MINI Cooper 2002 - 2006 Service Manual

MINI Cooper, MINI Cooper S & Convertible

2002, 2003, 2004, 2005, 2006

by Bentley Staff

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MINI Cooper 2002 - 2006 Service Manual - Front Cover

Front Cover

Front Cover







Rear Cover

Rear Cover


The MINI Cooper Service Manual: 2002 - 2006 is a comprehensive source of service information and specifications for MINI Cooper models from 2002 to 2006. This manual supersedes our previous 2002-2004 manual with two more model years of coverage, including new repair information for the convertible and the 2005 facelift. The manual also includes coverage of the Cooper S models.

Engines covered:
● Cooper: 1.6 litre normally aspirated engine
● Cooper S: 1.6 litre supercharged engine

Transmissions covered:
● Cooper: Manual 5-speed transmission (Midlands, Getrag)
● Cooper: Automatic continuously variable transmission (CVT)
● Cooper S: Manual 6-speed transmission (Getrag)
● Cooper S: Automatic with Agitronic (Aisin)

Table of contents:
● General Data and Maintenance
● General Warnings and Cautions
● Vehicle Identification and VIN Decoder
● Product Familiarization
● Maintenance
● Engine
● Engine-General
● Engine Removal and Installation
● Cylinder Head Removal and Installation
● Cylinder Head and Valvetrain
● Camshaft Timing Chain
● Lubrication System
● Ignition System
● Battery, Starter, Alternator
● Fuel Injection
● Fuel Tank and Fuel Pump
● Radiator and Cooling System
● Exhaust System
● Transmission
● Transmission-General
● Clutch
● Manual Transmission
● Automatic Transmission
● Gearshift Linkage
● Suspension, Steering and Brakes
● Suspension, Steering and Brakes-General
● Front Suspension, Drive Axles
● Steering and Wheel Alignment
● Rear Suspension
● Brakes
● Body
● Body-General
● Fenders, Engine Hood
● Doors
● Rear Hatch
● Body Equipment
● Exterior Trim, Bumpers
● Door Windows
● Interior Trim
● Central Locking and Anti-theft
● Seats
● Sunroof
● Convertible Top
● Electrical System
● Electrical System-General
● Wipers and Washers
● Switches
● Instruments
● Lights
● Heating and Air-conditioning
● Radio
● Equipment and Accessories
● Seat Belts
● Airbag System (SRS)
● ECL Electrical Component Locations
● EWD Electrical Wiring Diagrams
● OBD On-Board Diagnostics

General information on Repair Manuals

Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary. Please check that the manual will cover your model before purchase and if you are unsure please contact us first.

product details

  • Publisher: Robert Bentley, Inc Publishers
  • ISBN: 0837616395 (0-837-61639-5)
  • ISBN-13: 9780837616391 (978-0-837-61639-1)
  • Format: Softcover, 1084 pages
  • Date Published: 2007


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Within Australia there is a flat delivery charge of A$9.95 per order (any number of items).


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